Fujitsu ASGA36FUTC-B Handleiding
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OUTDOOR UNIT
INSTALLATION MANUAL
For authorized service personnel only.
AIR CONDITIONER
PART No. 9387082357
MADE IN THAILAND
En-1
Do not modify power cable, use extension cable or branch wiring. Improper use may
cause electric shock or îš¿re by poor connection, insufîš¿cient insulation or over current.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
There is no extra refrigerant in the outdoor unit for air purging.
Using the same vacuum pump for different refrigerants may damage the vacuum pump
or the unit.
Use a clean gauge manifold, vacuum pump and charging hose for R410A exclusively.
Do not modify this unit, such as opening a hole in the cabinet.
During the pump-down operation, make sure that the compressor is turned off before
you remove the refrigerant piping.
Do not remove the connection pipe while the compressor is in operation with 2-way or
3-way valve open. This may cause abnormal pressure in the refrigeration cycle that
leads to rupture and even injury.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.
CAUTION Indicates a potentially hazardous situation that may result in
minor or moderate injury or damage to property.
This unit must be installed by qualiîš¿ed personnel with a capacity certiîš¿cation of handling
refrigerant uids. Refer to regulation and laws in use on installation place.
Install the unit by following local codes and regulations in force in the place of
installation, and the instructions provided by manufacturer.
This unit is part of a set constituting an air conditioner. The unit must not be installed
alone or be installed with device not authorized by the manufacturer.
When installing pipes shorter than 3 m, sound of the outdoor unit will be transferred to
the indoor unit, which will cause large operating sound or some abnormal sound.
Always use a separate power supply line protected by a circuit breaker operating on all
wires with a distance between contact of 3 mm for this unit.
To protect the persons, earth (ground) the unit correctly, and use the power cable
combined with an Earth Leakage Circuit Breaker (ELCB).
The units are not explosion proof, and therefore should not be installed in explosive
atmosphere.
This unit contains no user-serviceable part. Always consult experienced service
technician for repairing.
When moving or relocating the air conditioner, consult experienced service technicians
for disconnection and reinstallation of the unit.
Children should be monitored to ensure they do not play with the device.
Do not touch the aluminium îš¿ns of heat exchanger built-in the indoor or outdoor unit to
avoid personal injury when you install or maintain the unit.
Do not place any other electrical products or household belongings under indoor unit or
outdoor unit. Dripping condensation from the unit might get them wet, and may cause
damage or malfunction of the property.
2. ABOUT THIS PRODUCT
2.1. Precautions for using R410A refrigerant
WARNING
Do not introduce any substance other than the prescribed refrigerant into the
refrigeration cycle. If air enters the refrigeration cycle, the pressure in the refrigeration
cycle will become abnormally high and cause the piping to rupture.
If there is a refrigerant leak, make sure that it does not exceed the concentration limit.
If a refrigerant leak exceeds the concentration limit, it can lead to accidents such as
oxygen starvation.
Do not touch refrigerant that has leaked from the refrigerant pipe connections or other
areas. Touching the refrigerant directly can cause frostbite.
If a refrigerant leak occurs during operation, immediately vacate the premises and
thoroughly ventilate the area. If the refrigerant comes in contact with a ame, it produces
a toxic gas.
The basic installation work procedures are the same as conventional refrigerant models.
However, pay careful attention to the following points:
1. SAFETY PRECAUTIONS
• Be sure to read this manual carefully before installation.
• The warnings and precautions indicated in this manual contain important information
pertaining to your safety. Be sure to observe them.
• Hand this manual, together with the operating manual, to the customer. Request the
customer to keep them on hand for future use, such as for relocating or repairing the
unit.
WARNING Indicates a potentially or imminently hazardous situation which, if
not avoided, could result in death or serious injury.
To avoid getting an electric shock, never touch the electrical components soon after the
power supply has been turned off. After turning off the power, always wait 10 minutes or
more before you touch the electrical components..
Installation of this product must be done by experienced service technicians or
professional installers only in accordance with this manual. Installation by
non-professional or improper installation of the product may cause serious accidents
such as injury, water leakage, electric shock, or îš¿re. If the product is installed in
disregard of the instructions in this manual, it will void the manufacturer’s warranty.
Do not turn on the power until all work has been completed. Turning on the power
before the work is completed can cause serious accidents such as an electric shock or
îš¿re.
If refrigerant leaks when you are working, ventilate the area. If the leaking refrigerant is
exposed to a direct ame, it may produce a toxic gas.
Installation must be performed in accordance with regulations, codes, or standards for
electrical wiring and equipment in each country, region, or the installing place.
Do not use this equipment with air or any other unspeciîš¿ed refrigerant in the refrigerant
lines. Excess pressure can cause a rupture.
During installation, make sure that the refrigerant pipe is attached îš¿rmly before you
run the compressor. Do not operate the compressor under the condition of refrigerant
piping not attached properly with 2-way or 3-way valve open. This may cause abnormal
pressure in the refrigeration cycle that leads to rupture and even injury.
When installing or relocating the air conditioner, do not mix gases other than the
speciîš¿ed refrigerant (R410A) to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to
an abnormally high value and cause rupture, injury, etc.
For the air conditioner to work appropriately, install it as written in this manual.
To connect the indoor unit and outdoor unit, use air conditioner piping and cables
available locally as standard parts. This manual describes proper connections using
such installation set.
1. SAFETY PRECAUTIONS ............................................................................................1
2. ABOUT THIS PRODUCT ............................................................................................1
2.1. Precautions for using R410A refrigerant ............................................................1
2.2. Special tools for R410A refrigerant .................................................................... 2
2.3. Accessories ........................................................................................................ 2
3. GENERAL SPECIFICATION .......................................................................................2
3.1. Selecting circuit breaker and wiring ................................................................... 2
3.2. Selecting the pipe material ................................................................................. 2
3.3. Pipe requirements .............................................................................................. 3
3.4. Additional charging amount ................................................................................ 3
4. INSTALLATION WORK ...............................................................................................3
4.1. Selecting an installation location ........................................................................3
4.2. Installation dimensions ....................................................................................... 3
4.3. Placing the unit ...................................................................................................4
4.4. Drain installation .................................................................................................4
4.5. Secure the unit ...................................................................................................5
5. PIPE INSTALLATION ..................................................................................................5
5.1. Brazing ...............................................................................................................5
5.2. Pipe connection .................................................................................................. 5
5.3. Sealing test ........................................................................................................6
5.4. Vacuum process ................................................................................................ 6
5.5. Additional charging ............................................................................................. 7
6. ELECTRICAL WIRING ................................................................................................7
6.1. Notes for electrical wiring ................................................................................... 7
6.2. Wiring method .................................................................................................... 8
7. TEST RUN ................................................................................................................... 9
8. CHECK LIST ................................................................................................................9
9. PUMP DOWN OPERATION (FORCED COOLING OPERATION) ..............................9
10. LED DISPLAY ..............................................................................................................9
AIR CONDITIONER
INSTALLATION MANUAL
PART No. 9387082357
Outdoor Unit
Contents
Note: This manual outlines how to install the air conditioner described above. Handling and
installation shall only be done by professionals as outlined in this manual.
En-2
3. GENERAL SPECIFICATION
3.1. Selecting circuit breaker and wiring
CAUTION
Be sure to install a breaker with speciîš¿ed capacity.
Before the electrical working, conîš¿rm electrical standards and regulations in each
country, region, or installing place. Then select appropriate cables and breakers that
comply with them.
Voltage rating 1 Φ 230 V (50 Hz)
Operating range 198 to 264 V
Cable Conductor size [mm2]*1 Type Remarks
Power Supply
Cable 3.5 ~ 4.0 Type 60245 IEC66 2 Cable + Earth (Ground)
230 V
Connection Cable 1.5 ~ 2.5 Type 60245 IEC57 3 Cable + Earth (Ground)
230 V
*1 Selected sample: Select the correct cable type and size according to the country or
region’s regulations.
Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the wire
diameter when the wire length is long.
Breaker Speciîš¿cation*2
Circuit breaker (over current) Current : 30 (A)
Earth leakage breaker Leakage current : 30mA 0.1 sec or less
*3
*2 Select the appropriate breaker of the described speciîš¿cation according to the national
or regional standards.
*3 Select the breaker that enough load current can pass through it.
• Before starting work check that power is not being supplied to all poles of the indoor
unit and outdoor unit.
• Install all electrical works in accordance to standard.
• Install the disconnect device with a contact gap of at least 3mm in all poles nearby the
units. (Both indoor unit and outdoor unit)
• Wiring size must comply with the applicable local and national code.
3.2. Selecting the pipe material
CAUTION
Do not use existing pipes.
Use pipes that have clean external and internal sides without any contamination which
may cause trouble during use, such as sulfur, oxide, dust, cutting waste, oil, or water.
It is necessary to use seamless copper pipes.
Material: Phosphor deoxidized seamless copper pipes.
It is desirable that the amount of residual oil is less than 40 mg/10 m.
Do not use copper pipes that have a collapsed, deformed, or discolored portion
(especially on the interior surface). Otherwise, the expansion valve or capillary tube may
become blocked with contaminants.
Improper pipe selection will degrade performance. As an air conditioner using R410A
incurs pressure higher than when using conventional refrigerant, it is necessary to
choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in the table.
Never use copper pipes thinner than those indicated in the table even if they are available
on the market.
Thicknesses of Annealed Copper Pipes (R410A)
Pipe outside diameter
[mm (in.)] Thickness [mm]
6.35 (1/4)
0.89.52 (3/8)
12.70 (1/2)
15.88 (5/8) 1.0
19.05 (3/4) 1.2
WARNING
• Since the working pressure is 1.6 times higher than that of conventional refrigerant
(R22) models, some of the piping and installation and service tools are special. (See
the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new
refrigerant R410A model, always replace the conventional piping and are nuts with
the R410A piping and are nuts.
• Models that use refrigerant R410A have a different charging port thread diameter
to prevent erroneous charging with conventional refrigerant (R22) and for safety.
Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2-
20 UNF.]
• Be careful that foreign matter (oil, water, etc.) does not enter the piping than with
refrigerant models. Also, when storing the piping, securely seal the openings by
pinching, taping, etc.
• When charging the refrigerant, take into account the slight change in the composition
of the gas and liquid phases. And always charge from the liquid phase where
refrigerant composition is stable.
2.2. Special tools for R410A refrigerant
WARNING
To install a unit that uses R410A refrigerant, use dedicated tools and piping materials
that have been manufactured speciîš¿cally for R410A use. Because the pressure of
R410A refrigerant is approximately 1.6 times higher than R22, failure to use dedicated
piping material or improper installation can cause rupture or injury. Furthermore, it can
cause serious accidents such as water leakage, electric shock, or îš¿re.
Tool name Changes
Gauge manifold Pressure is high and cannot be measured with a conventional
gauge. To prevent erroneous mixing of other refrigerants, the
diameter of each port has been changed.
It is recommended the gauge with seals –0.1 to 5.3 MPa (-1 to
53 bar) for high pressure. –0.1 to 3.8 MPa (-1 to 38 bar) for low
pressure.
Charging hose To increase pressure resistance, the hose material and base
size were changed.
Vacuum pump A conventional vacuum pump can be used by installing a
vacuum pump adapter.
Gas leakage detector Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion valve or
capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using conventional
refrigerant, it is necessary to choose adequate materials.
2.3. Accessories
WARNING
For installation purposes, be sure to use the parts supplied by the manufacturer or other
prescribed parts. The use of non-prescribed parts can cause serious accidents such as
the unit falling, water leakage, electric shock, or îš¿re.
Following installation parts are supplied. Use them as required.
Keep this manual in a safe place, and do not discard any other accessories until the
installation work has been completed.
Name and shape Q’ty Description
Drain pipe
1
For outdoor unit drain piping work
(May not be supplied, depending on
the model.)
Drain cap
2
Product specificaties
| Merk: | Fujitsu |
| Categorie: | Splitter |
| Model: | ASGA36FUTC-B |
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