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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP-5458-DL-25

11-18-2025

Instruction Manual

XPP-5458G

THE XPP-5458G IS APPROVED FOR USE

Permissible Nightstick XPP-5458G Headlamp

APPROVAL No. 20-A130002-0

TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY

WARNINGS:

CLASS I DIV 1 GRPS A-D T3

CLASS II & III DIV 1 GRPS E-G T135C

CLASS I ZONE 0 AEx ia IIC T3 Ga

CLASS I ZONE 0 Ex ia IIC T3 Ga

Ex ia I Ma

Ex ia IIC T3 Ga

Intertek ITS 13 ATEX27838X

ITS21UKEX0265X

IECEx ETL 13.0025X

-20ºC ≤ Tamb ≤ +40ºC

1.5V/Cell AA Alkaline

2903

ID 4003544

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

I M 1 Ex ia I Ma

II 1 G Ex ia IIC T3 Ga

MSHA approved for use with three AA Duracell Type PC1500, Energizer

Type EN91, and Energizer Type L91 batteries only.

1)

Replace the batteries in fresh air only.3)

Energizer Lithium (Type L91) batteries are to be replaced by a qualified

technician only.

2)

The Model XPP-5458G Safety Headlamp must not be opened in areas

where permissibility is required.

6)

Do not mix batteries from different manufacturers or of different types.5)

Replace all batteries at the same time.4)

The Model XPP-5458G Safety Headlamp is approved as a mine light

under 30CFR, Part 20. It is not approve as a cap lamp under 30CFR,

Part 19.

7)

Conforms to:

ANSI/UL STD 913, ANSI/UL

60079-0, ANSI/UL 60079-11

ANSI/ISA 60079-26

Certified to:

CAN/CSA STD C22.2 No 157

CAN/CSA STD C22.2 No 60079-0

CAN/CSA STD C22.2 No 60079-11

CSA STD C22.2 No 25

0359

WARNINGS - INTRINSICALLY SAFE

yWarning: Use only the approved non-rechargeable batteries listed below.

yWarning: Do NOT attempt to use rechargeable AA batteries with this light.

yWarning: To prevent ignition of a hazardous atmosphere, do not open the battery

compartment in the hazardous environment. This task must ONLY be performed in an

area known to be non-hazardous.

yWarning: When exchanging batteries, use only DURACELL PC1500, ENERGIZER

EN91 or ENERGIZER L91 BATTERIES.

yWarning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be

exchanged in an area known to be non-hazardous.

yWarning: To reduce the risk of explosion, do not mix new non-rechargeable batteries

with used non-rechargeable batteries, or mix non-rechargeable batteries from different

manufacturers.

yWarning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always conrm the rating of any known hazardous or potentially

hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5458G’s Intrinsically Safe rating, the only

AA batteries certied for use with this light are the DURACELL PC1500, ENERGIZER

EN91 or ENERGIZER L91 BATTERIES.

yDo not attempt to use any other brand or model of AA batteries with this light.

yDo not attempt to use any type of rechargeable AA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery

compartment door in the hazardous environment. This task must ONLY be done in an

area known to be non-hazardous.

yLoosen the locking screw located on the back of the battery compartment door. NOTE:

Do NOT attempt to completely remove the locking screw. Doing so is not necessary and

may damage the threads. The screw simply needs to be loosened enough to allow the

battery compartment door to open.

yUsing 3 – AA DURACELL PC1500, ENERGIZER EN91 or ENERGIZER L91

BATTERIES (make sure that all 3 batteries are of the same model), install the batteries

in the back of the battery compartment paying close attention to the markings inside the

battery compartment for proper battery terminal polarity alignment.

yClose the battery compartment door.

yTighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the

threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5458G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:

LIGHTING MODES

THE XPP-5458G HAS FIVE LIGHTING MODES:

yWhite Spotlight - Press the Spotlight button once

yHigh-brightness White Floodlight - Press the Floodlight Button once

yLow-Brightness White - Press the Floodlight Button twice

yGreen Floodlight - Press the Floodlight Button three times

yDual-Light - Press the Spotlight Button and then the Floodlight Button

THE XPP-5458G HAS A TILT ADJUSTMENT FEATURE:

Simply adjust the tilt angle of the light to illuminate the desired area.

THE XPP-5458G COMES WITH TWO DIFFERENT HEADBANDS:

ELASTIC NON-SLIP HEADBAND

Use this headband for wearing the headlamp directly on your head or while wearing a

soft hat such as a ball cap. The non-slip feature will keep the light positioned on the head

even during vigorous movement.

HEAVY-DUTY RUBBER HEADBAND

Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap will

keep the light attached even if the hat is dropped or used in wet conditions.

Product specificaties