Kemppi A7 MIG Welder 450 Handleiding
Kemppi
Las apparaat
A7 MIG Welder 450
Bekijk gratis de handleiding van Kemppi A7 MIG Welder 450 (66 pagina’s), behorend tot de categorie Las apparaat. Deze gids werd als nuttig beoordeeld door 61 mensen en kreeg gemiddeld 4.8 sterren uit 31 reviews. Heb je een vraag over Kemppi A7 MIG Welder 450 of wil je andere gebruikers van dit product iets vragen? Stel een vraag
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1804
A7 MIG WelderA7 MIG Welder
EN
INTEGRATION GUIDE
2A7 MIG Welder© Kemppi Oy 2018 1804
CONTENTS
1. Introduction ..........................................................................................4
2. Integration step by step ...................................................................4
3. Hardware installation ........................................................................5
3.1 Procedures before use ..............................................................................5
3.2 System overview .......................................................................................5
3.3 Power source .............................................................................................7
3.4 Cooling unit ...............................................................................................7
3.5 Wire feeder ................................................................................................7
3.6 Welding torch ............................................................................................9
3.6.1 Mounting .............................................................................................. 9
3.6.2 Push-pull torches ....................................................................................9
3.6.3 Wire inch button ....................................................................................9
3.6.4 Torch-cleaning with compressed air ...........................................................9
3.6.5 Touch-sensing with the gas nozzle ...........................................................10
3.7 Collision sensor .......................................................................................10
3.8 Interconnection cable set .......................................................................11
3.8.1 The arc measurement cable ....................................................................11
3.8.2 Wire feeder control cable .......................................................................12
3.8.3 Welding cable ......................................................................................12
3.8.4 Shielding gas hose ................................................................................12
3.8.5 Cooling hoses ......................................................................................12
3.9 Fieldbus communication ........................................................................13
3.10 Ethernet (web user interface server) ......................................................14
3.11 Emergency input functions ....................................................................14
3.12 Touch sensor status fast output ..............................................................15
3.13 I/O device ................................................................................................16
3.13.1 Installation ..........................................................................................16
3.13.2 Inputs ................................................................................................19
3.13.3 Outputs ..............................................................................................20
3.14 Dual wire feeder support ........................................................................21
3.14.1 Installation ..........................................................................................22
3.14.2 Connect the second wire feeder ..............................................................24
3.15 Powering up ............................................................................................24
4. Accessing the Web user interface ..............................................25
4.1 Conguring the network settings ..........................................................25
4.2 Opening the web user interface ............................................................26
5. System configuration ......................................................................27
5.1 Welding system, sensors and devices ....................................................27
5.1.1 General settings ...................................................................................27
5.1.2 Wire feed settings .................................................................................27
5.1.3 Gas sensor settings ...............................................................................28
5.1.4 General robot settings ...........................................................................29
5.1.5 Touch sensor settings ............................................................................29
5.1.6 Collision sensor settings ........................................................................29
5.1.7 Emergency stop settings ........................................................................29
5.1.8 Watchdog settings ................................................................................30
5.1.9 Welding system time .............................................................................30
5.2 Digital robot interface .............................................................................31
5.2.1 Fieldbus settings ..................................................................................31
5.2.2 Selecting the proper I/O table .................................................................31
5.2.3 Setting up scaling values .......................................................................32
5.3 Users ........................................................................................................34
5.4 Inputs and outputs ..................................................................................35
5.4.1 Inputs ................................................................................................35
5.4.2 Outputs ..............................................................................................35
5.5 Memory channels ....................................................................................36
5.6 System backup ........................................................................................36
6. Digital robot interface .....................................................................37
6.1 Control functions ....................................................................................37
6.1.1 WireFeedSpeed ....................................................................................38
6.1.2 Voltage ...............................................................................................38
6.1.3 FineTuning ..........................................................................................39
6.1.4 Dynamics ............................................................................................39
6.1.5 MemoryChannel ..................................................................................39
INTEGRATION GUIDE
3A7 MIG Welder© Kemppi Oy 2018 1804
6.1.6 PulseCurrent ........................................................................................40
6.1.7 PulseBaseCurrent .................................................................................40
6.1.8 PulseFrequency ....................................................................................40
6.1.9 PulseLength ........................................................................................40
6.1.10 WeldingAllowed ...................................................................................40
6.1.11 SimulationMode...................................................................................40
6.1.12 StartWelding .......................................................................................41
6.1.13 WireInch .............................................................................................41
6.1.14 WireRetract .........................................................................................41
6.1.15 GasBlow .............................................................................................41
6.1.16 AirBlow ...............................................................................................41
6.1.17 TouchSensorToolS el ..............................................................................41
6.1.18 TouchSensorOn ....................................................................................41
6.1.19 OnlineControl ......................................................................................41
6.1.20 Watchdog ...........................................................................................42
6.1.21 ErrorReset ...........................................................................................42
6.1.22 HotStartOn ..........................................................................................42
6.1.23 CraterFillOn .........................................................................................42
6.1.24 DigitalOutput1 – DigitalOutput8 .............................................................42
6.1.25 WireFeederSelect .................................................................................42
6.2 Status functions .......................................................................................43
6.2.1 WeldingCurrent....................................................................................46
6.2.2 WeldingVoltage ...................................................................................46
6.2.3 WeldingWireFeedSpeed.........................................................................46
6.2.4 MotorCurrent ......................................................................................46
6.2.5 GasFlowRate ........................................................................................46
6.2.6 ErrorNumber .......................................................................................46
6.2.7 WeldingMemoryChannel .......................................................................47
6.2.8 TAST ..................................................................................................47
6.2.9 WeldingProcess ....................................................................................47
6.2.10 Ready .................................................................................................47
6.2.11 PowerSourceReady ...............................................................................47
6.2.12 CoolingUnitOk .....................................................................................47
6.2.13 ProgramSaved .....................................................................................47
6.2.14 RobotHasControl ..................................................................................47
6.2.15 CycleOn ..............................................................................................47
6.2.16 ArcOn .................................................................................................48
6.2.17 GasFlowOk ..........................................................................................48
6.2.18 MainCurrentOn ....................................................................................48
6.2.19 CurrentOk ...........................................................................................48
6.2.20 MotorCurrentOk ...................................................................................48
6.2.21 WFSpeedOk ........................................................................................48
6.2.22 TouchSensed .......................................................................................48
6.2.23 Error...................................................................................................48
6.2.24 CollisionDetected .................................................................................48
6.2.25 ToleranceError .....................................................................................49
6.2.26 WireStuck ...........................................................................................49
6.2.27 GateDoorOpen ....................................................................................49
6.2.28 DigitalInput1 – DigitalInput8 ..................................................................49
6.2.29 PanelLocked ........................................................................................49
6.2.30 LocalRemote .......................................................................................49
6.2.31 AutoManual ........................................................................................49
6.3 I/O tables .................................................................................................50
6.3.1 KEMPPI1: KempArc Pulse default table ......................................................50
6.3.2 KEMPPI2: KempArc Pulse customized table................................................50
6.3.3 KEMPPI3: KempArc Pulse customized table................................................51
6.3.4 KEMPPI4: A7 MIG Welder default table ......................................................52
6.3.5 KEMPPI5: A7 MIG Welder table for pulse process control ..............................53
6.3.6 CUST1: Customer-specic table ...............................................................54
6.3.7 CUST2: Customer-specic table ...............................................................54
6.3.8 CUST3: Customer-specic table ...............................................................55
6.3.9 CUST4: Customer-specic table ...............................................................55
6.3.10 CUST5: Customer-specic table ...............................................................56
6.4 Timing diagrams .....................................................................................57
6.4.1 Welding startup timing ..........................................................................57
6.4.2 Welding stop timing .............................................................................59
6.4.3 Memory channel change timing ..............................................................61
6.4.4 Online control timing ............................................................................62
6.4.5 Wire inch and retract timing ...................................................................63
6.4.6 Touch sensor timing ..............................................................................64
6.4.7 Emergency stop response timing ............................................................65
INTEGRATION GUIDE
Product specificaties
| Merk: | Kemppi |
| Categorie: | Las apparaat |
| Model: | A7 MIG Welder 450 |
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