Festo EGSS-BS-KF-45-100-10P-ST-M-H1-PLK-AA Handleiding

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EGSS-BS
Mini slide unit
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
+49 711 347-0
www.festo.com
8199414
2023-11e
[8199416]
8199414
Translation of the original instructions
© 2023 all rights reserved to Festo SE & Co. KG
IO-Link is a registered trademark of its respective trademark holder in certain
countries.
1
Applicable documents
All available documents for the product
è
www.festo.com/sp.
Document Product
Operating instruction Integrated drive EMCS-ST
Operating instruction Mini slide EGSC
Assembly instructions Axial kit EAMM-A
Assembly instructions Parallel kit EAMM-U
Assembly instructions Adapter NEFC-M12G8-0.3-M12G5-LK
Tab. 1:
Applicable documents for the product
2 Product version
This documentation refers to the following datasets:
Hardware version of the integrated drive up to "Rev02" or "RevB"
Firmware version of the integrated drive from "v19.0.4.107_release"
IO-Link device description file (IODD) from V1.2.6
Adapter NEFC from production date 01/2022
When using a different firmware version, check whether a corresponding version
of the documentation is available
è
www.festo.com/sp.
3
Safety
3.1
Safety instructions
Observe the identifications on the product.
Before working on the product, switch off the power supply and secure it
against being switched on again.
Store the product in a cool, dry environment protected from UV and corrosion.
Keep storage times short.
Observe the tightening torques. Unless otherwise specified, the tolerance is
±20%.
3.2
Intended use
The mini slide unit EGSS positions payloads between two end positions.
The mini slide unit EGSS is approved for slide operation.
Fig. 1:
Slide operation
3.3 Training of qualified personnel
Work on the product may only be carried out by qualified personnel who can
evaluate the work and detect dangers. The qualified personnel have knowledge
and experience in dealing with electric drive systems.
4 Additional information
Contact the regional Festo contact if you have technical problems
è
www.festo.com.
Accessories and spare parts
è
www.festo.com/catalogue.
5 Product overview
5.1 Scope of delivery
The following components are included in the scope of delivery:
Mini slide unit EGSS
Operating instructions for mini slide unit EGSS
Adapter for IO-Link operation (optional accessory)
è
www.festo.com/catalogue
5.2
System overview
1
2
3
4
5
6
Fig. 2: System overview EGSS-BS,
example with axial kit
1
PELV fixed power supply for load
voltage
2
PELV fixed power supply for logic
voltage
3
Application software
4
PC or laptop
5
Controller or IO-Link master
6
Mini slide unit EGSS-BS
5.2.1 Product design
1 2 3 4 5 6 7
Fig. 3:
Product design EGSS-BS,
example with axial kit
1
Mini slide EGSC-BS
2
Sealing air connection with filter
element
3
Axial kit EAMM-A
4
Product labelling
5
Integrated drive EMCS-ST
6
Controller housing
7
Warning symbol "Attention! Hot
surface"
Electrical connections, display elements and HMI control elements
1 2 3 4 5
6
7
8
Fig. 4:
Electrical connections, display
elements and HMI control
elements
1
LED display menu (Speed Out, ...,
Demo)
2
LED parameter display
3
LED C/Q
4
Load voltage connection [Power]
5
Logic voltage connection and dig-
ital I/O or IO-Link connections
[Logic]
6
Pushbutton actuator (right arrow)
7
Pushbutton actuator (Edit)
8
Pushbutton actuator (left arrow)
5.3 Function
The mini slide unit converts the rotary motion of the mounted motor into a linear
motion of the slide. The screw drive converts the torque of the motor into a feed
force. The linear movement of the slide is precisely guided by the guide.
6
Transport
NOTICE
Unexpected and unbraked movement of components
Secure moving components for transport.
1. Take product weight into account
è
14 Technical data.
2. Maintain support clearance 300mm when attaching transportation aids.£
7
Mounting
WARNING
Risk of injury due to unexpected movement of components.
The drive can move freely in the voltage-free state. This can cause unexpected
movements of the connected mechanics and crush parts of the body.
Bring moving parts of the mechanical system into a safe position.
Mounting product Operating instructions for mini slide EGSC.è
8 Installation
WARNING
Risk of injury due to electric shock.
For the electrical power supply with extra-low voltages, use only PELV circuits
that guarantee a reinforced isolation from the mains network.
Observe IEC60204-1/EN60204-1.
Damage to the device due to non-approved potentials at the pins
Power connection:
Do not connect pin3
Logic connection:
Apply the logic supply [Logic Pin 1] and the IO-Link communication signal
C/Q [Pin 3] at least 50 ms after the load supply 24 V DC [Power Pin 1]. For
example, ensure the switch-on delay by interposing relay contacts.
Disconnect the logic supply [Logic Pin 1] and the IO-Link communication
signal C/Q [Pin 3] after a shutdown, after an interruption or before restoring
the load supply 24 V DC [Power Pin 1].
EMCS-ST is not hot-plug capable: 24V level to the digital outputs DO1/DO2
[Pin 2/3] or the IO-Link communication signal C/Q [Pin 3] only after con-
necting the reference potentials GND/L– [Pin 4/8].
Disconnect the digital outputs DO1/DO2 [Pin 2/3] and the IO-Link communi-
cation signal C/Q [Pin 3] at least 50 ms before the power supply connections
GND/L– [Pin 4/8] and 24VDC/L+ Disconnect [Pin 1]. For example, ensure
the switch-off delay by interposing relay contacts.
GND and L– connections:
Apply the Power, GND [Pin 2] and Logic, GND/L– [Pin 4/8] connections to one
potential. Forexample, ensure the same potential by using a common fixed
power supply or an electrical connection of the two 0 V DC GND potentials.
1.
Connect the power cable to the [Power] connection of the integrated drive
EMCS-ST and to a PELV fixed power supply.
2.
Connect the logic cable to the [Logic] connection of the integrated drive
EMCS-ST and to a controller or to a IO-Link master.
Wiring diagram: DIO operation (digital I/O)
In NPN mode defined levels must be applied to the DI1/DI2 digital inputs of the
EMCS, e.g.by controller outputs with pull-up resistors (4.3k recommended).W
1
2
3
4
Fig. 5:
Wiring diagram: DIO operation (digital I/O)
1
PELV fixed power supply for the
load voltage supply
2
PELV fixed power supply for the
logic power supply
3
Integrated drive EMCS-ST
4
Higher-order controller with dig-
ital I/O
Status and control signals
The following table shows the status and control signals and the electrical levels
of the digital inputs and outputs as a function of the "PNP/NPN" version of the
integrated drive.
Status and control
signal
Electrical levels
PNP, positive logic NPN, negative logic
0 Low level (0V) High level (24V)
1 High level (24V) Low level (0V)
Tab. 2:
Overview of status and control signals as a function of electrical levels
Wiring diagram: IO-Link operation
Current consumption of IO-Link power supply [Logic]
An input current at pin 1 (L+) of 100...150mA is required for operation.
Connecting IO-Link directly to the master
1
3
4
2
Fig. 6: Wiring diagram: IO-Link operation
1
PELV fixed power supply for the
load voltage supply
2
PELV fixed power supply for the
logic power supply
3
Integrated drive EMCS-ST
4
IO-Link master with IO-Link inter-
face, port class A
Connecting IO-Link IO-Link to the master via adapter NEFC
Adapter NEFC up to production date 2021
Adapters NEFC up to production date 2021 can only be used for IO-Link masters
with port class A.
1
3
4
5
2
Fig. 7:
Wiring diagram: IO-Link operation via adapter NEFC
1
PELV fixed power supply for the
load voltage supply
2
PELV fixed power supply for the
logic power supply
3
Integrated drive EMCS-ST
4
IO-Link master with IO-Link inter-
face
5
Adapter NEFC
Core colours of Festo cables:
BK=black, BN=brown, BU=blue, GN=green, GY=grey, PK=pink,
WH=white, YE=yellow
9
Commissioning
WARNING
Risk of injury due to unexpected movement of components.
Protect the positioning range from unwanted intervention.
Keep foreign objects out of the positioning range.
Perform commissioning with low dynamic response.
WARNING
Severe, irreversible injuries from accidental movements of the connected
actuator technology.
Unintentional movements of the connected actuator technology can result from
exchanging the connecting cables of a servo drive or between servo drives.
Before commissioning: All cables must be correctly assigned and connected.
WARNING
Danger of burns from hot housing surfaces.
Metallic housing parts can reach high temperatures during operation.
Contact with metal housing parts can cause burn injuries.
Do not touch metallic housing parts.
After the power supply is switched off, let the device cool down to room
temperature.
Update device data only with IO-Link.
Updating firmware
Updating parameter set
Data backup (Data Storage)
èInstruction manual for "Integrated drive EMCS"
èwww.festo.com/sp
9.1
Commissioning: DIO operation (digital I/Os)
Preparation:
1. Check mounting of the drive system.
2.
Check wiring of the power supplies and the "DI/DO" digital inputs and out-
puts at the [Power] and [Logic] connections.
Procedure:
1.
Switch on load voltage.
2.
Apply the logic supply [Logic Pin 1] at least 50 ms after the load supply 24
V DC [Power Pin 1]. For example, ensure the switch-on delay by interposing
relay contacts.
Disconnect the logic supply [Logic Pin 1] after a shutdown, after an interrup-
tion or before restoring the load supply 24 V DC [Power Pin 1].
If the logic voltage is switched on before the load voltage, there is a risk of an
irreversible device defect in rare cases.
3.
Wait for initialisation until C/Q LED is yellow ( 7s).L
4.
Select the reference end position"Ref" from the HMI interface in the "Refer-
ence" menu and start the homing with end position detection (only required
if the reference end position"Ref" is different from the factory setting or if
the useful range has been changed). The drive system is referenced after a
successful homing.
Referencing sets the start press position "Pos
Start Press
" equal to the calculated
useful range.
5.
Parameterisation of operating modes via HMI interface:
Basic parameters for point-to-point operation with and without press function
or manual operation (demo)
"Speed Out" speed
"Speed In" speed
additional parameters for point-to-point operation with press function
"Force"
Start Press "Pos
Start Press
" position (reference point end position"Ref")
The EMCS-ST is then ready for operation and the application can be controlled via
the "DI/DO" digital inputs and outputs
è
10.6 Point-to-point operating modes.
9.2
Commissioning: IO-Link operation
Preparation
1. Check mounting of the drive system.
2. Check the wiring of the power supplies and the IO-Link "C/Q" interface at the
[Power] and [Logic] connections.
Procedure
1.
Switch on load voltage.
2. Apply the logic supply [Logic Pin 1] and the IO-Link communication signal C/Q
[Pin 3] at least 50 ms after the load supply 24 V DC [Power Pin 1]. For example,
ensure the switch-on delay by interposing relay contacts.
Disconnect the logic supply [Logic Pin 1] and the IO-Link communication
signal C/Q [Pin 3] after a shutdown, after an interruption or before restoring
the load supply 24 V DC [Power Pin 1].
If the logic voltage is switched on before the load voltage, there is a risk of an
irreversible device defect in rare cases.
3.
Wait for initialisation until C/Q LED is yellow ( 7s).L
4. Select the reference end position"Ref" from the IO-Link device data
(0x0103.0, reference) and start the homing with end position detection
(0x0104.0, Execute "Reference" Movement) (only required if the reference
end positionRef" is different from the factory setting or if the useful range
has been changed). The drive system is referenced after a successful homing.
Homing sets the "Pos
Imp
" intermediate position and the "Pos
Start Press
" start
press position equal to the determined useful range.
5. Parameterisation of operating modes via IO-Link interface:
Basic parameters for point-to-point operation with and without press function
or manual operation (demo)
0x0100.0, "Speed In" speed
0x0101.0: "Speed Out" speed
0x0106.0, end position "Out" "Lim
Out
" (reference point reference end posi-
tion "Ref")
0x0108.0, intermediate position "Pos
Imp
" (reference point reference end
position "Ref")
additional parameters for point-to-point operation with press function
0x0102.0, "Force" force
0x0105.0, start press position "Pos
Start Press
" (reference point reference end
position "Ref")
Then the EMCS-ST is ready for operation and the application can be controlled
via the IO-Link interface "process data 0x0029.1, 0x0029.2 and 0x0029.5" or
"system parameter 0x0002"
è
10.6 Point-to-point operating modes.
10
Operation
WARNING
Danger of burns from hot housing surfaces.
Metallic housing parts can reach high temperatures during operation.
Contact with metal housing parts can cause burn injuries.
Do not touch metallic housing parts.
After the power supply is switched off, let the device cool down to room
temperature.
10.1 Master control
Lowest priority: DIO operation (after Power ON and initialisation)
Medium priority: IO-Link operation (after established IO-Link communication)
Highest priority: HMI operation (unlocked pushbutton actuators)
10.2 Dimension reference system
The correct positioning of the drive requires a defined dimension reference
system.
Linear drive system
Ref
: reference end position (reference point for Lim
In
, Lim
Out
, Pos
Act
, Pos
Imp
and Pos
Start Press
)
motor facing (default)
motor facing away
Lim
In
/Lim
Out
: end positions
Mech
In
/Mech
Out
: mechanical stops
Pos
Act
: current position
Pos
Imp
: intermediate position (IO-Link only)
Pos
Start Press
: Start Press position
Tab. 3:
Dimension reference system for linear drive systems
10.3 Restart with homing
Re-initialise reference end position"Ref"
The referencing of the reference end position is lost on Power OFF of the logic
voltage L
+
[Logic, Pin 1]. After every restart the position of the reference end
position "Ref" is re-initialised at the "Speed Ref" velocity with the first motion
task.


Product specificaties

Merk: Festo
Categorie: Niet gecategoriseerd
Model: EGSS-BS-KF-45-100-10P-ST-M-H1-PLK-AA

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