Carrier 39M Handleiding
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53390032-01 Printed in U.S.A. Form No. 39M-26SI Pg 1 10-23 Replaces: 39M-23SI
Installation, Start-Up and
Service Instructions
CONTENTS
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 3
UNIT AND COMPONENT IDENTIFICATION . . . . . . . . 4
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 89
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Rigging and Handling . . . . . . . . . . . . . . . . . . . . . . . . 89
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Service Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Drain Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Unit Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Internal Vibration Isolation . . . . . . . . . . . . . . . . . . . . 90
• REMOVING HOLDDOWN BOLTS, AIRFOIL, PLENUM
AND FORWARD-CURVED FANS
• ADJUSTING ISOLATOR SPRINGS
External Vibration Isolation . . . . . . . . . . . . . . . . . . . 90
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Pier or Beam Mount . . . . . . . . . . . . . . . . . . . . . . . . . 91
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Indoor and Outdoor Unit Shipping Split (All Sizes) 92
• NON-STACKED UNITS
• STACKED UNITS
Duct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
• MIXING BOX/INLET PLENUM/DISCHARGE
PLENUM/EXTERNAL BYPASS/RETURN FAN
• MIXING BOX/INLET PLENUM/DISCHARGE PLENUM
(BOTTOM)
• HOUSED FAN DISCHARGE CONNECTIONS (NOT
PLENUM FANS)
• BOTTOM RETURN FAN CONNECTIONS
• PLENUM FAN DUCT CONNECTIONS
• DRAW-THRU PLENUM FAN DISCHARGE
FABRICATION
Panel Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Face and Bypass Dampers . . . . . . . . . . . . . . . . . . 102
Zone Damper Section . . . . . . . . . . . . . . . . . . . . . . . 105
• ZONE DAMPER LINKAGE
Mixing Box/Filter Mixing Box Damper Linkage . . 106
• CONTROL DAMPERS
• DAMPER LINKAGE ADJUSTMENT
• LINKAGE ADJUSTMENT
• FIELD SUPPLIED AND INSTALLED ACTUATORS
Mixing Box Damper Actuators . . . . . . . . . . . . . . . . 109
Vertical Draw-Thru Units . . . . . . . . . . . . . . . . . . . . 109
STACKED Supply Fan, RETURN FAN AND EXHAUST
BOX SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Stacked Units Turning Plenum . . . . . . . . . . . . . . . 109
Fan Sled Disassembly . . . . . . . . . . . . . . . . . . . . . . 111
Fan Sled Dimensions . . . . . . . . . . . . . . . . . . . . . . .111
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . .117
• JUNCTION BOX CONDENSATE PREVENTION
Motor Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . .117
• SINGLE-POINT POWER WIRING (SPP) (OPTION)
• EC MOTOR FAN POWER BOX WIRING
• MOTOR OVERLOAD PROTECTION
Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
• ALIGNMENT
V-Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
• TENSION MEASUREMENT PROCEDURE
Direct Drive Fan Alignment . . . . . . . . . . . . . . . . . .120
Fan Airflow Measurement Piezometer Ring . . . . .120
• CALCULATION WHEN USING THE PIEZOMETER
Outdoor Hoods and Louvers . . . . . . . . . . . . . . . . .120
Coil Connection Housing
(Outdoor Unit — All Sizes) . . . . . . . . . . . . . . . . .121
Power Exhaust Hood Field Installation . . . . . . . . .125
Humidifier Installation . . . . . . . . . . . . . . . . . . . . . . .128
• ASSEMBLE CONTROL VALVE ASSEMBLY
• ASSEMBLE STRAINER AND TRAP ASSEMBLY AND
VALVE ASSEMBLY
Assembly of Vertical Manifolds . . . . . . . . . . . . . . .131
Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
• INSTALLATION OF SINGLE HEIGHT COILS
• INSTALLATION OF STACKED COILS
Water and Steam Coil Piping Recommendations 134
• GENERAL
•WATER COILS
•STEAM COILS
Coil Freeze-Up Protection . . . . . . . . . . . . . . . . . . . .137
•WATER COILS
•STEAM COILS
• INNER DISTRIBUTING TUBE STEAM COILS
Refrigerant Piping, Direct-Expansion Coils . . . . .137
• SUCTION PIPING
Distributor Nozzle Change-Out . . . . . . . . . . . . . . . .138
Filter Drier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
TXV (Thermostatic Expansion Valve) . . . . . . . . . .139
• TXV LOCATION
• SOLDER TECHNIQUES
• TXV BULB LOCATION AND INSTALLATION
• EXTERNAL EQUALIZER CONNECTION
• OIL RETURN CONNECTION
• EXPANSION VALVE ADJUSTMENT
Hot Gas Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
• SPECIAL PIPING WITH 4 SPLITS PER COIL
• SPECIAL PIPING FOR DOUBLE-CIRCUIT COILS
Hot Gas Bypass Piping and Wiring . . . . . . . . . . . .143
Aero
®
39MN,MW03-110
Indoor and Weathertight Outdoor
Air Handlers
2
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . 144
• DRAW-THRU
•BLOW-THRU
Fan Motor Wiring Recommendations . . . . . . . . . . 144
Motor Nameplate Data . . . . . . . . . . . . . . . . . . . . . . 147
Fan Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . 148
• FIELD-WIRING
• SINGLE-POINT POWER (OPTION) WIRING
• START-UP AND TEST
Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
• DISCONNECT WIRING
• START-UP AND TEST
VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
• FIELD-WIRING
• START-UP AND TEST
VFD with Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
•WIRING
• START-UP AND TEST
Shunt Trip Installation, ACI Part No. 135046 . . . . . 157
Shunt Trip Installation, ACI Part No. 135728 or
135728A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
ACH550 VFD Configuration . . . . . . . . . . . . . . . . . . 160
• START-UP WITH ASSISTANT
• START-UP BY CHANGING PARAMETERS
INDIVIDUALLY
ACH 550 VFD Modes . . . . . . . . . . . . . . . . . . . . . . . . 160
• STANDARD DISPLAY MODE
• PARAMETERS MODE
• CHANGED PARAMETERS MODE
• DRIVE PARAMETER BACKUP MODE
• UPLOAD ALL PARAMETERS
• DOWNLOAD ALL PARAMETERS
• CLOCK SET MODE
• I/O SETTINGS MODE
ACH580 Control Panel . . . . . . . . . . . . . . . . . . . . . . 162
• REMOVING AND REINSTALLING THE CONTROL
PANEL
• LAYOUT OF THE CONTROL PANEL DISPLAY
• HOME VIEW DISPLAYS
• IPC ADDITIONAL HOME VIEW DISPLAYS
•KEYS
• KEY SHORTCUTS
• CLOCK, REGION, DISPLAY
• OPTIONS MENU
ABB E-Clipse Bypass Operator Control . . . . . . . . 170
• ACH550 CONTROL PANEL WIRING
• BYPASS CONTROL KEYPAD AND CONTROL BOARD
WIRING
• SMOKE CONTROL MODE
• PROGRAMMABLE RELAY CONTACT OUTPUTS
• BYPASS NOT FAULTED
• SYSTEM RUNNING
• SYSTEM STARTED
• BYPASS SELECTED
• BYPASS AUTO
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
• CONNECT POWER AND CONTROL WIRES
Gas Furnace Identification . . . . . . . . . . . . . . . . . . . 197
Gas-Fired Duct Furnaces . . . . . . . . . . . . . . . . . . . . 197
• INSTALLATION REQUIREMENTS
• VERIFICATION
• CONDENSATE DRAINS
• FURNACE COMPONENT IDENTIFICATION
• OPERATING AND SAFETY CONTROLS
• COMBUSTION AIR SUPPLY
• VENTING
• GAS SUPPLY, PIPING, AND CONNECTIONS
Gas-Fired Rack System Furnaces . . . . . . . . . . . . 204
• INSTALLATION REQUIREMENTS
• CONTROL WIRING (RACK SYSTEM FURNACE)
• VERIFICATION
• CONDENSATE DRAINS
• FURNACE COMPONENT IDENTIFICATION
• OPERATING AND SAFETY CONTROLS
• COMBUSTION AIR SUPPLY
• UNIT LOCATION AND CLEARANCES
• GAS SUPPLY, PIPING, AND CONNECTIONS
• VENTING
Energy Recovery Ventilation (ERV) Sections . . . 207
• RECEIVING AND INSPECTION
• RIGGING AND STACKING
• CAULK/SEALANT APPLICATION
• ERV WHEEL MOTOR WIRING
Marine Lights and Convenience Outlets . . . . . . . 212
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
• SINGLE POINT POWER OPTION
• FILTERS
• AIRFOIL AND FORWARD-CURVED FANS
• BELT DRIVE PLENUM FANS
• DIRECT DRIVE PLENUM FANS WITH NEMA
MOTORS
• TWO, FOUR, OR SIX-FAN ARRAY DIRECT DRIVE
PLENUM FANS WITH NEMA MOTORS
Direct Drive Plenum Fans With EC Motors . . . . . 217
•START-UP
• 0-10 VDC OR 4-20 MA FAN MOTOR CONTROL
• MODBUS OR BACNET FAN MOTOR CONTROL
• HUMIDIFIER INSTALLATION CHECKLIST
• HUMIDIFIER START-UP
•COILS
• INTEGRAL FACE AND BYPASS COIL START-UP
• ELECTRIC HEATERS
• GAS-FIRED FURNACES (DUCT AND RACK SYSTEM)
Energy Recovery Wheel . . . . . . . . . . . . . . . . . . . . 220
• ZEROING THE MINIHELIC GAGE BEFORE START UP
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Single Point Power Enclosure . . . . . . . . . . . . . . . 220
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Gas-Fired Furnaces (Duct and Rack System) . . . 220
•INSPECTION
• OPERATION CHECK
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Direct Drive Fans with EC Motors . . . . . . . . . . . . 221
Fan Motor Replacement on
Belt Drive Fan Assemblies . . . . . . . . . . . . . . . . 221
Fan Motor Replacements on Direct Drive Fan
Assemblies with NEMA Motors . . . . . . . . . . . . 221
Energy Recovery Ventilation . . . . . . . . . . . . . . . . 221
• FAN SHAFT BEARING REMOVAL
• CLEANING
• CASSETTE REPLACEMENT
• ADJUSTING AIR SEALS
• SEGMENT INSTALLATION AND REPLACEMENT
• WHEEL DRIVE MOTOR AND PULLEY
REPLACEMENT
• SOLID BELT REPLACEMENT
• LINK BELT REPLACEMENT
• OTHER MAINTENANCE
Cleaning Unit Interior/Exterior . . . . . . . . . . . . . . . 226
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Product specificaties
| Merk: | Carrier |
| Categorie: | Niet gecategoriseerd |
| Model: | 39M |
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