Capkold DH/INA/2-100 Handleiding
Capkold
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DH/INA/2-100
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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
PART NUMBER 172079 REV. C (09/23)
This manual provides information for:
CAPKOLD COOK-CHILL SYSTEMS
KETTLE
CONTROL STATION
MODEL CKCP HMI
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED
IN THIS MANUAL.
FOR YOUR SAFETY Do not store or use gasoline or other ammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. CapKold
suggests that if you are suspicious of damage to make a notation on the
delivery receipt. It will be the responsibility of the consignee to le a claim
with the carrier. We recommend that you do so at once.
Technical Service/Questions 888-994-7636.
The purpose of this manual is to provide information that will aid in the installation,
operation, maintenance and repair of a CapKold Kettle Control Station. This manual
should be read completely before installing and/or operating this machine. While
every effort is made to provide accurate and up-to-date information, CapKold
reserves the right to change the specications herein without notice. CapKold also
reserves the right to make changes and improve this product without obligating
itself to install any such changes or improvements in products previously
manufactured. The illustrations and descriptions herein are general in nature and
may not include all standard equipment or may include optional equipment.
The only applicable warranty is our standard written warranty, and there is no other
warranty, written or implied.
EQUIPMENT DESCRIPTION
IMPORTANT NOTE: The Equipment you have purchased has been constructed
from quality materials and carefully inspected and tested to ensure that you
receive the best possible product. With reasonable care and periodic maintenance,
your unit should provide years of productive service.
STANDARD MODEL CKCP-HMI KETTLE CONTROL PANELS
CKCP-HMI 1 – Single Kettle Control Panel for one steam jacketed agitated kettles
CKCP-HMI 2 – Dual Kettle Control Panel for two steam jacketed agitated kettles
CKCP-HMI 3 – Triple Kettle Control Panel for three steam jacketed agitated kettles
888-994-7636, fax 888-864-7636
uniedbrands.net
Information contained in this document is known to be current and accurate at the time of printing/creation. Reference our product line website for the most updated product information and
specications. © 2023 Electrolux Professional, Inc. All Rights Reserved.
STANDARD FEATURES
Model CKCP-HMI kettle control panels are designed to monitor and control the
operation of agitated steam jacketed kettles The HMI model panel will monitor
and control steam heating, jacket cooling, agitator operation, and product batch
time/temperature recording. The CKCP-HMI panels include the following features:
• Human Machine Interface (HMI) touch screen
• Digital Temperature controller with Fahrenheit and Celsius display, with
control set point for cooking and/or cooling, in kettle.
• Product Pump Out Control for controlled pumping temperature
• Hot and cold faucet water control with automatic water metering in Gallons
or Liters, 1-999
• Agitator control screen for precise variable agitator speed control
• System Settings Screen
• Locations for additional equipment temperature recording
• Temperature Recorder Screen
• Temperature Trending Screen
• Recipe menu screen for storing recipes
• Network connection for Temperature Chart Printing on network printer
• Stainless steel splash proof NEMA 4X water shed style enclosure
• Disconnect Switch
2 OM-CKCP HMI
OPTIONAL FEATURES
• Prison Package includes possible customer user names and passwords,
locking cover over touch screen, and locking panel door.
• Pedestal Base for control panel to mount to oor
• Pre-Piped Pedestal Base includes utility valves mounted in pedestal instead
of kettle.
• Air manifold mounted in base of panel for air pilot valves instead of electronic
solenoids
INSTALLATION
WARNING: USE EXTREME CAUTION WHEN HANDLING POTENTIAL HIGH VOLTAGE
WIRING!
ALL FIELD WIRING SHALL BE THWN, THHN, OR MTW WIRE TYPE OR
SHIELDED CABLE WHERE NOTED ON SCHEMATIC. WIRE MUST AT LEAST
BE 75 DEGREE C WIRE AND LABELED AT BOTH ENDS.
ALL WIRING MUST BE INSTALLED PER NATIONAL ELECTRICAL CODE
AND LOCAL CODE REQUIREMENTS.
UNPACKING THE CONTROL PANEL
The equipment will arrive in a crate. Immediately upon receipt, carefully inspect
the crate for exterior damage. Open the crate and inspect the unit for concealed
damage. Carefully read the bill of lading and check that all items shipped are with
the unit. Report any shipping damage or incorrect shipments to the delivery agent.
Record the model number, serial number, and installation date for your unit and le
this information for future reference. To remove the equipment from the crate, pull
the side boards loose from the top of the crate, taking care not to damage the unit
with tools or nails. Remove rst the top, then the sides, and then the cross-piecing
that holds the unit down. When installation is to begin lift the unit straight up off
the skid. During the installation process, it is important to properly support the
equipment until it is properly anchored in its permanent position.
LOCATION
Locate the Control Panel in the desired location. Check its position for operational
clearances. Consider the ability frequently access the panel to change the
operation of the kettle. Also the ability to open the doors for periodic maintenance,
room for access for the kettle operator(s), and clearance for the tilting agitator or
tilting kettle assembly. If this system has a hoist and rail over the kettle normally
the rail is located over the center of the kettle. The Control Panel needs to be
located where it will not interfere with the hoist system and be damaged by
product loading and unloading.
SCHEMATIC
A specic schematic comes with every control panel which will be located inside of
the panel. PLEASE keep the schematic with the panel at all times. The schematic
will show all required eld connections as dark highlighted lines. Please review the
schematic carefully for installation.
WIRING
MAIN BREAKER
The main breaker for the panel provides all of the required agitator power and
control power for the HMI Kettle control panel. The voltage for the main is typically
208/3 to 480/3. Turn on main breaker to turn on panel.
SENSOR WIRING
The HMI Panel is set up to connect RTD Type Temperature Sensors. The temperature
sensor wiring from the CapKold equipment should be installed in its own conduit
using a shielded conductor cable. 20 to 24 AWG shielded is acceptable. Only
connect the shield to ground at one point. Please see the schematic for correct
terminal location.
UTILITY CONTROL VALVE WIRING
Control Valve wiring should be at least 14 AWG wire, with at least a 75C insulation
rating, all control power is typically 120/1/60 fused at 5 amps. Utility control valves are
typically located in the kettle but can be located remotely from the kettle and panel.
If remote control valves are used make sure the valve voltage matches the output
control voltage of the panel. Please see the schematic for correct terminal location.
SAFETY
IMPORTANT - READ FIRST - IMPORTANT
YOUR SAFETY AND THE SAFETY OF OTHERS ARE VERY IMPORTANT.
WE HAVE PROVIDED MANY IMPORTANT SAFETY MESSAGES IN THIS MANUAL AND ON YOUR
APPLIANCE. ALWAYS READ AND OBEY ALL SAFETY MESSAGES.
OUR PRODUCT INSTRUCTIONS WILL BE UPLOADED ON OUR COMPANY OFFICIAL WEBSITE.
THIS IS THE SAFETY ALERT SYMBOL. THIS SYMBOL ALERTS YOU TO POTENTIAL
HAZARDS THAT CAN KILL OR INJURE YOU AND OTHERS. ALL SAFETY MESSAGES
WILL FOLLOW THE SAFETY ALERT SYMBOL AND EITHER THE WORDS” DANGER”,
“WARNING” OR “CAUTION”.
DANGER MEANS THAT FAILURE TO HEED THIS SAFETY STATEMENT MAY RESULT
IN SEVERE PERSONAL INJURY OR DEATH.
WARNING MEANS THAT FAILURE TO HEED THIS SAFETY STATEMENT MAY
RESULT IN EXTENSIVE PRODUCT DAMAGE, SERIOUS PERSONAL INJURY, OR
DEATH.
CAUTION MEANS THAT FAILURE TO HEED THIS SAFETY STATEMENT MAY RESULT
IN MINOR OR MODERATE PERSONAL INJURY, OR PROPERTY OR EQUIPMENT
DAMAGE.
ALL SAFETY MESSAGES WILL ALERT YOU TO WHAT THE POTENTIAL HAZARD IS, TELL YOU
HOW TO REDUCE THE CHANCE OF INJURY, AND LET YOU KNOW WHAT CAN HAPPEN IF THE
INSTRUCTIONS ARE NOT FOLLOWED.
FOLLOW BASIC PRECAUTIONS, INCLUDING THE FOLLOWING:
WARNING: DO NOT SPRAY THE CKCP KETTLE CONTROL PANEL WITH ANY LIQUID.
WARNING: DO NOT ATTEMPT TO INSTALL, SET UP OR OPERATE THIS CONTROL PANEL
BEFORE YOU HAVE READ AND UNDERSTAND THIS MANUAL AND ALL
ACCOMPANYING MANUALS. KEEP ALL MANUALS FOR FUTURE REFERENCE.
WARNING: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS IN THIS MANUAL. ANY
POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT
OPERATING PROCEDURES.
WARNING: WHEN USING THIS MACHINE, ALL OPERATING INSTRUCTIONS, SAFETY
INSTRUCTIONS AND PRECAUTIONS MUST BE FOLLOWED AND STRICTLY ADHERED
TO.
WARNING: THIS CONTROL PANEL IS INTENDED FOR USE IN THE COMMERCIAL COOKING
AND COOLING OF FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS
MANUAL. OTHER USE COULD RESULT IN PERSONAL INJURY OR DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD. DIRECT SKIN CONTACT COULD
RESULT IN SEVERE BURNS.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY OR ITS
AUTHORIZED DISTRIBUTORS VOIDS ALL WARRANTIES AND MAY CAUSE BODILY
INJURY OR EQUIPMENT DAMAGE. SERVICE PERFORMED BY OTHER THAN
AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: TURN THE ELECTRIC POWER OFF AT THE DISCONNECT OR BREAKER BEFORE
WORKING ON INTERNAL COMPONENTS.
WARNING: DO NOT USE A FUSE WITH A HIGHER AMP RATING THAN THE RATING SPECIFIED FOR
THAT CIRCUIT.
Product specificaties
| Merk: | Capkold |
| Categorie: | Niet gecategoriseerd |
| Model: | DH/INA/2-100 |
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