Zipper ZI-ZSM600 Handleiding

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Pagina 1/46

Edition: 15 12. .2021 – Revision 00 – T – rT DE/EN

Originalfassung

DE BETRIESANLEITUNG ZIEGELSCHNEIDMASCHINE

Übersetzung / Translation

EN USER MANUAL BRICK CUTTING MACHINE

ZI- ZSM600

EAN: 9120039234649

INHALT / INDEX

ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 2

ZI- ZSM600

1 INHALT / INDEX

1 INHALT / INDEX ............................................................................................................................................... 2

2 SICHERHEITSZEICHEN / SAFETY SIGNS ........................................................................................... 4

3 TECHNIK / TECHNICS ................................................................................................................................... 5

3.1 Lieferumfang / Delivery content ................................................................................................................................................... 5

3.2 Komponenten / Components ........................................................................................................................................................ 5

3.3 Technische Daten / Technical data ............................................................................................................................................. 6

4 VORWORT (DE) ............................................................................................................................................... 8

5 SICHERHEIT ....................................................................................................................................................... 9

5.1 Bestimmungsmäßige Verwendung .......................................................................................................................................... 9

5.1.1 Technische Einschränkungen .................................................................................................................................................................................. 9

5.1.2 Verbotene Anwendungen / Gefährliche Fehlanwendungen ............................................................................................................. 9

5.2 Anforderungen an Benutzer ........................................................................................................................................................... 9

5.3 Sicherheitseinrichtungen ................................................................................................................................................................ 10

5.4 Allgemeine Sicherheitshinweise ................................................................................................................................................. 10

5.5 Elektrische Sicherheit ......................................................................................................................................................................... 11

5.6 Spezielle Sicherheitshinweise für diese Maschine ............................................................................................................ 11

5.7 Gefahrenhinweise ................................................................................................................................................................................ 12

5.7.1 Restrisiken ............................................................................................................................................................................................................................ 12

5.7.2 Gefährdungssituationen ............................................................................................................................................................................................ 12

6 TRANSPORT ...................................................................................................................................................... 13

6.1 Maschine von Transportpalette heben ................................................................................................................................... 13

7 MONTAGE .......................................................................................................................................................... 13

7.1 Vorbereitende Tätigkeiten .............................................................................................................................................................. 13

7.1.1 Lieferumfang prüfen..................................................................................................................................................................................................... 13

7.1.2 Anforderungen an den Aufstellort ...................................................................................................................................................................... 14

7.2 Zusammenbau ...................................................................................................................................................................................... 14

7.3 Elektrischer Anschluss ...................................................................................................................................................................... 14

7.3.1 Maschine mit 400 V installieren ........................................................................................................................................................................... 15

8 BETRIEB .............................................................................................................................................................. 15

8.1 Betriebshinweise .................................................................................................................................................................................. 16

8.2 Bedienung ................................................................................................................................................................................................ 16

8.2.1 Maschine ein- und ausschalten ............................................................................................................................................................................ 16

8.2.2 Wasserkühlung ................................................................................................................................................................................................................ 16

8.2.3 Einstellung Schnitthöhe / Wie wird die Höhe eingestellt? ................................................................................................................ 17

8.2.4 Schneiden ............................................................................................................................................................................................................................ 17

9 REINIGUNG, WARTUNG, LAGERUNG, ENTSORGUNG ............................................................ 18

9.1 Reinigung .................................................................................................................................................................................................. 18

9.2 Wartung ..................................................................................................................................................................................................... 19

9.2.1 Wartungsplan .................................................................................................................................................................................................................... 19

9.2.2 Wechsel Sägeblatt ......................................................................................................................................................................................................... 19

9.2.3 Filter reinigen .................................................................................................................................................................................................................... 20

9.2.4 Rolltischschienen reinigen ...................................................................................................................................................................................... 20

9.2.5 Keilriemen spannen / wechseln ............................................................................................................................................................................ 21

9.3 Lagerung .................................................................................................................................................................................................. 22

9.4 Entsorgung ............................................................................................................................................................................................. 22

10 FEHLERBEHEBUNG ................................................................................................................................... 22

11 PREFACE (EN) ................................................................................................................................................ 23

12 SAFETY .............................................................................................................................................................. 24

12.1 Intended use of the machine....................................................................................................................................................... 24

12.1.1 Technical Restrictions ................................................................................................................................................................................................. 24

12.1.2 Prohibited applications / Dangerous misuse .............................................................................................................................................. 24

12.2 User Requirements ............................................................................................................................................................................ 24

12.3 Safety devices ........................................................................................................................................................................................ 25

INHALT / INDEX

ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 3

ZI- ZSM600

12.4 General safety instructions ............................................................................................................................................................ 25

12.5 Electrical safety ..................................................................................................................................................................................... 26

12.6 Special safety instructions for this machine ....................................................................................................................... 26

12.7 Hazard warnings .................................................................................................................................................................................. 26

12.7.1 Residual risks ..................................................................................................................................................................................................................... 26

12.7.2 Hazardous situations ................................................................................................................................................................................................... 27

13 TRANSPORT ..................................................................................................................................................... 27

13.1 Lifting the machine from a transport pallet ....................................................................................................................... 28

14 ASSEMBLY ........................................................................................................................................................28

14.1 Preparation .............................................................................................................................................................................................. 28

14.1.1 Checking delivery content....................................................................................................................................................................................... 28

14.1.2 Requirements for the installation site ............................................................................................................................................................. 28

14.2 Assembly ................................................................................................................................................................................................... 29

14.3 Electriclal connection ....................................................................................................................................................................... 29

14.3.1 Setting up a 400 V machine................................................................................................................................................................................... 30

15 OPERATION .................................................................................................................................................... 30

15.1 Operation instructions ..................................................................................................................................................................... 30

15.2 Handling .................................................................................................................................................................................................... 31

15.2.1 Switch the machine on and off ............................................................................................................................................................................. 31

15.2.2 Water cooling .................................................................................................................................................................................................................... 31

15.2.3 Set the cutting height ................................................................................................................................................................................................. 32

15.2.4 Cutting ................................................................................................................................................................................................................................... 32

16 CLEANING, MAINTENANCE, STORAGE, DISPOSAL .................................................................. 33

16.1 Cleaning .................................................................................................................................................................................................... 33

16.2 Maintenance ........................................................................................................................................................................................... 33

16.2.1 Maintenance plan .......................................................................................................................................................................................................... 34

16.2.2 Assembly / change saw blade ............................................................................................................................................................................... 34

16.2.3 Clean the filter .................................................................................................................................................................................................................. 35

16.2.4 Clean the brick carrier cart rails ............................................................................................................................................................................ 35

16.2.5 Tension / change of V- belt....................................................................................................................................................................................... 35

16.3 Storage ....................................................................................................................................................................................................... 36

16.4 Disposal ..................................................................................................................................................................................................... 37

17 TROUBLESHOOTING .................................................................................................................................. 37

18 SCHALTPLAN / WIRING DIAGRAM..................................................................................................... 38

19 ERSATZTEILE / SPARE PARTS ............................................................................................................... 39

19.1 Ersatzteilbestellung / Spare parts order ................................................................................................................................ 39

19.2 Explosionszeichnung / Exploded view .................................................................................................................................. 40

19.3 Ersatzteilliste / Spare part list ........................................................................................................................................................ 41