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Rinnai Ketel & boiler i060SN

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H167 2X01(00)-0771-

2 Rinnai I Series Condensing Boiler Solo Manual -

If the informaon in these instrucons are not followed exactly, a re or explosion may

result causing property damage, personal injury, or loss of life.

• Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS

− Do not try to light any appliance.

− Do not touch any electrical switch; do not use any phone in your building.

− Immediately call your gas supplier from a neighbor s phone. Follow the gas supplier s instrucons.’ ’

− If you cannot reach your gas supplier, call the re department.

• Installaon and service must be performed by a qualied installer, service agency or the gas supplier.

WARNING

1. Welcome ................................................................................................................................................... 4

2. Safety ........................................................................................................................................................ 5

2.1 Safety Symbols ................................................................................................................................................. 5

2.2 Safety Precauons ........................................................................................................................................... 5

3. About the Boiler ........................................................................................................................................ 7

3.1 Front View ........................................................................................................................................................ 7

3.2 Boom View ....................................................................................................................................................7

3.3 Components ..................................................................................................................................................... 9

3.4 Specicaons ................................................................................................................................................. 10

3.5 Dimensions..................................................................................................................................................... 11

3.6 Accessories ..................................................................................................................................................... 13

4. Installaon .............................................................................................................................................. 14

4.1 Installaon Guidelines ................................................................................................................................... 14

4.2 What You ll Need’ ........................................................................................................................................... 15

4.3 Items Included ...............................................................................................................................................16

4.4 Choose an Installaon Locaon ..................................................................................................................... 17

4.5 Mount the Boiler to the Wall ......................................................................................................................... 19

4.6 Fill the Condensate Collector ......................................................................................................................... 20

5. Venng ................................................................................................................................................... 21

5.1 Guidelines ...................................................................................................................................................... 21

5.2 Venng Installaon Sequence ....................................................................................................................... 22

5.3 Terminaon Consideraons........................................................................................................................... 22

5.4 PVC Venng Safety Switch ............................................................................................................................. 23

5.5 Venng Opons ............................................................................................................................................. 25

6. Gas Supply............................................................................................................................................... 46

6.1 Connect the Gas Supply ................................................................................................................................. 46

6.2 Gas Operang Instrucons ............................................................................................................................ 47

6.3 Gas Pipe Sizing Reference Tables ................................................................................................................... 48

7. CH System Piping ..................................................................................................................................... 50

7.1 Guidelines ...................................................................................................................................................... 50

7.2 Instrucons .................................................................................................................................................... 50

7.3 Common CH Components ............................................................................................................................. 51

7.4 Piping Diagram for a Basic CH System (With Hydraulic Separaon) .............................................................53

7.5 Hydraulic Separaon ...................................................................................................................................... 54

7.6 Connect the Pressure Relief Valves ............................................................................................................... 57

7.7 Connect the Condensate Drain Line .............................................................................................................. 58

7.8 Condensate Pump Safety Switch Wiring ........................................................................................................ 59

Rinnai I Series Condensing Boiler Solo Manual 3-

8. DHW System Piping with Indirect Tank ..................................................................................................... 61

8.1 Guidelines ...................................................................................................................................................... 61

8.2 Indirect Tank Control Opons ....................................................................................................................... 61

8.3 Indirect Tank Electrical Connecons ............................................................................................................. 62

8.4 Simultaneous CH and DHW Operaon .......................................................................................................... 64

8.5 Indirect Tank Parameter Sengs .................................................................................................................. 65

8.6 Piping Diagram for a Basic DHW Installaon ................................................................................................. 66

9. Power Supply ........................................................................................................................................... 67

9.1 Guidelines ...................................................................................................................................................... 67

9.2 Electrical Connecons ................................................................................................................................... 68

9.3 Post Power Supply Connecon Checklist- ...................................................................................................... 68

10. Commissioning ....................................................................................................................................... 69

10.1 Safety Precauons ....................................................................................................................................... 69

10.2 Filling Process .............................................................................................................................................. 69

10.3 Deaeraon Process ...................................................................................................................................... 70

11. Post Installaon Checklist - ...................................................................................................................... 72

12. Operaon .............................................................................................................................................. 74

12.1 Start Up Informaon- ................................................................................................................................... 74

12.2 Control Panel ............................................................................................................................................... 75

12.3 Basic Operaon Sengs .............................................................................................................................. 77

12.4 Parameter Sengs ...................................................................................................................................... 88

12.5 Outdoor Reset Control ................................................................................................................................ 94

12.6 Diagnosc Codes ......................................................................................................................................... 99

12.7 Forced Hi/Low Fire Modes ........................................................................................................................ 103

13. Maintenance ........................................................................................................................................ 104

13.1 Owner Maintenance .................................................................................................................................. 104

13.2 Licensed Professional Maintenance .......................................................................................................... 105

13.3 Test the Ignion Safety Shut O Device .................................................................................................... 108

14. Appendices .......................................................................................................................................... 109

14.1 Approved Cleaners, Inhibitors and Anfreezes ........................................................................................ 109

14.2 Flush the CH Plumbing System ................................................................................................................. 110

14.3 System Applicaon Examples ................................................................................................................... 111

14.4 Gas Conversion ......................................................................................................................................... 117

14.5 Wiring Diagram ......................................................................................................................................... 121

14.6 Ladder Diagram ........................................................................................................................................ 122

14.7 Pressure Drop and Flow Curve ................................................................................................................. 123

14.8 Remove a Boiler from a Common Vent System ....................................................................................... 124

14.9 Massachuses State Gas Regulaons ...................................................................................................... 125

14.10 Warranty .................................................................................................................................................. 126