Nissan Sentra (2004) Handleiding

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MT-1

MANUAL TRANSAXLE

C TRANSMISSION/TRANSAXLE

CONTENTS

D

E

F

G

H

I

J

K

L

M

SECTION

A

B

MT

RS5F70A

PRECAUTIONS .......................................................... 3

Precautions .............................................................. 3

PREPARATION ........................................................... 4

Special Service Tools ............................................... 4

Commercial Service Tools ........................................ 6

NOISE, VIBRATION, AND HARSHNESS (NVH)

TROUBLESHOOTING ................................................ 8

NVH Troubleshooting Chart ..................................... 8

DESCRIPTION ............................................................ 9

Cross-sectional View ................................................ 9

DOUBLE-CONE SYNCHRONIZER ...................... 9

M/T OIL ..................................................................... 10

Replacement .......................................................... 10

DRAINING ........................................................... 10

FILLING ............................................................... 10

Checking ................................................................ 10

OIL LEAKAGE AND OIL LEVEL ......................... 10

SIDE OIL SEAL .........................................................11

Removal and Installation .........................................11

POSITION SWITCH .................................................. 12

Position Switch Check ............................................ 12

BACK-UP LAMP SWITCH .................................. 12

PNP SWITCH ...................................................... 12

CONTROL LINKAGE ............................................... 13

Removal and Installation ........................................ 13

TRANSAXLE GEAR CONTROL ......................... 13

STRIKING ROD OIL SEAL ................................. 14

TRANSAXLE ASSEMBLY ........................................ 15

Removal and Installation ........................................ 15

REMOVAL ........................................................... 15

INSTALLATION ................................................... 17

Component Parts ................................................... 18

CASE COMPONENTS ........................................ 18

GEAR COMPONENTS ....................................... 19

SHIFT CONTROL COMPONENTS .................... 20

FINAL DRIVE COMPONENTS ........................... 21

Disassembly and Assembly ................................... 21

DISASSEMBLY ................................................... 21

ASSEMBLY ......................................................... 28

INPUT SHAFT AND GEARS ....................................38

Disassembly ...........................................................38

Inspection ...............................................................39

GEAR AND SHAFT .............................................39

SYNCHRONIZERS .............................................40

BEARING ............................................................41

Assembly ................................................................41

MAINSHAFT AND GEARS .......................................45

Disassembly ...........................................................45

Inspection ...............................................................47

GEAR AND SHAFT .............................................47

SYNCHRONIZERS .............................................47

BEARING ............................................................48

Assembly ................................................................49

FINAL DRIVE ............................................................55

Pre-inspection .........................................................55

DIFFERENTIAL CASE SIDE ...............................55

Disassembly ...........................................................55

Inspection ...............................................................56

GEAR, WASHER, SHAFT AND CASE ...............56

BEARING ............................................................56

Assembly ................................................................56

SHIFT CONTROL .....................................................59

Inspection ...............................................................59

SERVICE DATA AND SPECIFICATIONS (SDS) ......60

General Specifications ............................................60

TRANSAXLE .......................................................60

FINAL GEAR .......................................................60

Gear End Play ........................................................61

Clearance Between Baulk Ring and Gear ..............61

3RD, 4TH, 5TH, REVERSE BAULK RING ..........61

1ST AND 2ND BAULK RING ..............................61

Available Snap Rings .............................................61

SNAP RING .........................................................61

Available C-rings ....................................................61

4TH INPUT GEAR C-RING .................................61

5TH INPUT GEAR REAR C-RING ......................62

MAINSHAFT C-RING ..........................................62

Available Adjusting Shims ......................................62

INPUT SHAFT REAR BEARING ADJUSTING

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