Nissan Maxima (2004) Handleiding

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MT-1

MANUAL TRANSAXLE

C TRANSMISSION/TRANSAXLE

CONTENTS

D

E

F

G

H

I

J

K

L

M

SECTION

A

B

MT

Revision: June 20042004 Maxima

PRECAUTIONS .......................................................... 3

Caution ..................................................................... 3

PREPARATION ........................................................... 4

Special Service Tools ............................................... 4

Commercial Service Tools ........................................ 6

NOISE, VIBRATION, AND HARSHNESS (NVH)

TROUBLESHOOTING ................................................ 7

NVH Troubleshooting Chart ..................................... 7

DESCRIPTION ............................................................ 8

Cross-sectional View ................................................ 8

DOUBLE-CONE SYNCHRONIZER ...................... 9

TRIPLE-CONE SYNCHRONIZER ........................ 9

REVERSE GEAR ................................................ 10

M/T OIL ......................................................................11

Replacement ...........................................................11

DRAINING ............................................................11

FILLING (MANUFACTURED ON FEBRUARY

20, 2004 AND EARLIER) .....................................11

FILLING (MANUFACTURED ON FEBRUARY

21, 2004 AND LATER) .........................................11

Checking .................................................................11

OIL LEAKAGE AND OIL LEVEL (MANUFAC-

TURED ON FEBRUARY 20, 2004 AND EAR-

LIER) ....................................................................11

OIL LEAKAGE AND OIL LEVEL (MANUFAC-

TURED ON FEBRUARY 21, 2004 AND LATER) ....11

SIDE OIL SEAL ........................................................ 13

Removal and Installation ........................................ 13

REMOVAL ........................................................... 13

INSTALLATION ................................................... 13

POSITION SWITCH .................................................. 14

Checking ................................................................ 14

BACK-UP LAMP SWITCH .................................. 14

PARK/NEUTRAL POSITION SWITCH ............... 14

CONTROL LINKAGE ............................................... 15

Removal and Installation of Control Device and

Cable ...................................................................... 15

Cable Adjustment ................................................... 16

AIR BREATHER HOSE ............................................17

Removal and Installation ........................................17

TRANSAXLE ASSEMBLY ........................................18

Removal and Installation ........................................18

REMOVAL ...........................................................18

INSTALLATION ...................................................19

Component Parts ....................................................21

CASE AND HOUSING COMPONENTS ..............21

GEAR COMPONENTS .......................................22

SHIFT CONTROL COMPONENTS .....................25

FINAL DRIVE COMPONENTS (RS6F51A) .........26

FINAL DRIVE COMPONENTS (RS6F51H) ........27

Disassembly and Assembly ....................................27

DISASSEMBLY ...................................................27

ASSEMBLY .........................................................32

Adjustment ..............................................................38

INPUTSHAFT END PLAY ...................................38

DIFFERENTIAL SIDE BEARING PRELOAD ......39

MAINSHAFT END PLAY .....................................41

REVERSE IDLER GEAR END PLAY ..................42

INPUT SHAFT AND GEARS ....................................44

Disassembly and Assembly ....................................44

DISASSEMBLY ...................................................44

INSPECTION AFTER DISASSEMBLY ................45

ASSEMBLY .........................................................47

Disassembly and Assembly ....................................51

DISASSEMBLY ...................................................51

INSPECTION AFTER DISASSEMBLY ................52

ASSEMBLY .........................................................54

MAINSHAFT AND GEARS .......................................59

Disassembly and Assembly ....................................59

DISASSEMBLY ...................................................59

INSPECTION AFTER DISASSEMBLY ................60

ASSEMBLY .........................................................63

REVERSE IDLER SHAFT AND GEARS ..................68

Disassembly and Assembly ....................................68

DISASSEMBLY ...................................................68

INSPECTION AFTER DISASSEMBLY ................68

ASSEMBLY .........................................................69

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