KTM 450 Rally Replica (2023) Handleiding
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OWNER'S MANUAL 2023
450 RALLY FACTORY REPLICA
Art. no. 3214652en
DEAR KTM CUSTOMER
*3214652en*
3214652en
31.08.2022
DEAR
DEAR
DEAR
DEARDEAR KTM
KTM
KTM
KTMKTM CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMERCUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 15) Dealer's stamp
Engine number ( p. 15)
Key number ( p. 15)
The Owner's Manual contained the latest information for this model series at the time of publication. Slight
deviations resulting from continuing development and design of the motorcycles cannot, however, be completely
excluded.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2022 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
450 RALLY FACTORY REPLICA (F9399W8)
TABLE OF CONTENTS
3
9.6 Stopping, parking............................. 41
9.7 Transporting .................................... 42
9.8 Refueling ........................................ 42
10 SERVICE SCHEDULE .................................. 44
10.1 Additional information...................... 44
10.2 Required work ................................. 44
10.3 Recommended work ......................... 45
11 TUNING THE CHASSIS ............................... 47
11.1 Checking basic chassis setting with
rider's weight................................... 47
11.2 Compression damping of the shock
absorber.......................................... 47
11.3 Adjusting the low-speed
compression damping of the shock
absorber.......................................... 47
11.4 Adjusting the high-speed
compression damping of the shock
absorber.......................................... 48
11.5 Adjusting the rebound damping of
the shock absorber........................... 49
11.6 Measuring the dimension of the rear
wheel unloaded................................ 49
11.7 Checking static sag of the shock
absorber.......................................... 49
11.8 Checking riding sag of the shock
absorber.......................................... 50
11.9 Adjusting the spring preload of the
shock absorber ............................. 51
11.10 Adjusting the riding sag ................ 52
11.11 Checking the basic setting of the
fork ................................................ 52
11.12 Adjusting the compression damping
of the fork ....................................... 53
11.13 Adjusting the rebound damping of
the fork........................................... 53
11.14 Handlebar position........................... 54
11.15 Adjusting the handlebar position .... 54
12 SERVICE WORK ON THE CHASSIS............... 56
12.1 Raising the motorcycle with a lift
stand .............................................. 56
12.2 Removing motorcycle from lift
stand .............................................. 56
12.3 Bleeding the fork legs....................... 56
12.4 Cleaning the dust boots of the fork
legs ................................................ 57
12.5 Removing fork protector.................... 57
12.6 Installing the fork protector............... 58
12.7 Removing fork legs ....................... 58
12.8 Installing the fork legs .................. 58
12.9 Removing the lower triple clamp .... 59
12.10 Installing the lower triple clamp ..... 61
12.11 Checking steering head bearing
play................................................ 63
12.12 Adjusting the steering head bearing
play ............................................ 63
12.13 Lubricating the steering head
bearing ........................................ 65
12.14 Removing the shock absorber ........ 65
12.15 Installing the shock absorber ......... 66
12.16 Removing front fender ...................... 67
12.17 Installing the front fender ................. 67
12.18 Removing the seat ........................... 68
12.19 Mounting the seat ............................ 68
12.20 Removing the activated carbon
filter ............................................... 68
12.21 Installing the activated carbon
filter ............................................... 68
12.22 Removing the air filter .................. 69
12.23 Cleaning the air filter and air filter
box ............................................. 69
12.24 Installing the air filter ................... 70
12.25 Removing the main silencer .............. 71
12.26 Installing the main silencer............... 71
12.27 Changing the glass fiber yarn filling
of the main silencer ...................... 71
12.28 Removing front left fuel tank ......... 72
12.29 Removing front right fuel tank ....... 74
12.30 Installing the front left fuel tank .... 75
12.31 Installing the front right fuel
tank ............................................ 76
12.32 Changing the fuel screen ............... 76
12.33 Checking the chain for dirt
accumulation................................... 78
12.34 Cleaning the chain ........................... 78
12.35 Checking chain tension..................... 79
12.36 Adjusting the chain tension............... 79
12.37 Checking the chain, rear sprocket,
engine sprocket, and chain guide ...... 80
12.38 Checking the frame ...................... 82
12.39 Checking swingarm ....................... 83
12.40 Checking the throttle cable routing .... 83
12.41 Checking the rubber grip .................. 84
12.42 Adjusting the basic position of the
clutch lever ..................................... 84
12.43 Checking/correcting the fluid level of
the hydraulic clutch ......................... 84
12.44 Changing the hydraulic clutch
fluid ............................................ 85
12.45 Removing side cover......................... 87
12.46 Mounting side cover ......................... 88
12.47 Removing front fairing ...................... 89
12.48 Mounting front fairing....................... 89
12.49 Removing the engine guard............... 89
12.50 Installing the engine guard ............... 89
13 BRAKE SYSTEM ......................................... 90
13.1 Adjusting the basic position of the
hand brake lever .............................. 90
Product specificaties
| Merk: | KTM |
| Categorie: | Motor |
| Model: | 450 Rally Replica (2023) |
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