Honda Montesa Cota RR301 (2020) Handleiding
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Contents
1. Operating instructions
Operation component locations (2ED).............. 1-1
Operation component locations (4ED).............. 1-2
Fuel ............................................................ 1-3
Coolant ....................................................... 1-3
Basic Operation ............................................ 1-3
Odometer/Speedometer (2ED) ........................ 1-5
Steering lock ................................................ 1-6
Shifting gears .............................................. 1-7
Braking ....................................................... 1-7
Parking ........................................................ 1-8
Controls ...................................................... 1-8
2. Service data
Specifications .............................................. 2-1
Service data ................................................. 2-2
Torque Values .............................................. 2-5
Tools .......................................................... 2-7
Lubrication & Seal Points ............................... 2-8
Cable & Harness Routing (2ED) ...................... 2-11
Cable & Harness Routing (4ED) ...................... 2-12
Cable & Harness Routing ............................... 2-14
3. Service and maintenance
Maintenance schedule ................................... 3-1
Pre-ride Inspection ........................................ 3-1
Warming-up Inspection .................................. 3-2
Ride Inspection ............................................. 3-2
After Ride Inspection .................................... 3-2
Replacement Parts ........................................ 3-2
Fuel Line ..................................................... 3-3
Air Cleaner .................................................. 3-3
Spark Plug ................................................... 3-4
Valve Clearance ........................................... 3-4
Engine Oil/Oil Filter ....................................... 3-6
Engine Idle Speed ......................................... 3-8
Transmission Oil ........................................... 3-8
Coolant ....................................................... 3-9
Clutch System ............................................. 3-10
Exhaust Pipe And Muffler .............................. 3-10
Drive Chain .................................................. 3-11
Drive Chain Slider ......................................... 3-11
Drive/Driven Sprockets .................................. 3-12
Brake Fluid .................................................. 3-13
Brake Pad Wear ............................................ 3-14
Brake System ............................................... 3-14
Handlebar And Steering Head Bearings ............ 3-15
Wheels And Tires ......................................... 3-15
Front Suspension ..........................................
3-16
Fork
............................................................ 3-16
Rear Suspension ........................................... 3-17
Front headlight and front and rear position light. 3-18
Cleaning ...................................................... 3-19
Storage ....................................................... 3-19
4. Engine servicing
Oil Pressure Relief Valve ................................ 4-1
Oil Pump ..................................................... 4-1
Disassembly / Installation of fuel feed hose .... 4-4
Fuel Line Inspection ...................................... 4-5
Fuel Tank/Fuel Pump ..................................... 4-7
Injector ....................................................... 4-13
Throttle Body ............................................... 4-13
Water Seal And Bearing Replacement .............. 4-15
Radiator Removal/Installation ......................... 4-17
Engine Removal/Installation ............................ 4-18
Cylinder Compression ................................... 4-20
Cylinder Head Removal ................................. 4-23
Cylinder Head Disassembly ............................ 4-25
Cylinder Head Inspection ............................... 4-26
Valve Guide Replacement .............................. 4-27
Valve Seat Inspection/Refacing ...................... 4-28
Cylinder Head Assembly ................................ 4-31
Cylinder/Piston ............................................. 4-32
Cylinder Head Installation .............................. 4-37
Camshaft/Cylinder Head Cover Installation ....... 4-38
Right Crankcase Cover .................................. 4-40
Clutch Slave Cylinder .................................... 4-41
Clutch ......................................................... 4-43
Kickstarter ................................................... 4-46
Gearshift Linkage .......................................... 4-47
Left Crankcase Cover .................................... 4-49
Flywheel ..................................................... 4-52
Crankcase Separation/Disassembly ................. 4-54
Crankshaft/Transmission Inspection ................ 4-56
Crankcase Bearing Replacement ..................... 4-56
Transmission Assembly ................................. 4-58
Crankcase Combination ................................. 4-59
5. Frame servicing
Front Wheel ................................................. 5-1
Fork ............................................................ 5-3
Steering stem .............................................. 5-12
Rear Wheel .................................................. 5-15
Shock Absorber ............................................ 5-16
Shock Linkage .............................................. 5-19
Swingarm ....................................................
5-20
Front Brake Pad Replacement .........................
5-24
Rear Brake Pad Replacement .......................... 5-25
Front brake caliper ........................................ 5-26
Rear brake caliper ......................................... 5-27
Front master cylinder .................................... 5-28
Rear master cylinder ..................................... 5-29
Brake pedal .................................................. 5-29
Clutch master cylinder .................................. 5-30
6. Electrical servicing
Charging system inspection ........................... 6-1
Ignition system inspection ............................. 6-3
PGM-FI System inspection ............................. 6-5
PGM-FI Self-diagnosis malfunction indicator lamp
(MIL) failure codes ........................................ 6-8
Bank angle sensor inspection ......................... 6-9
Engine stop switch inspection ........................ 6-10
Cooling fan system inspection ........................ 6-10
Chapter lights / instruments / switches (2ED) ... 6-11
Speed sensor (2ED) ...................................... 6-15
Horn (2ED) .................................................. 6-16
Wiring diagram (2ED) .................................... 6-17
Wiring diagram (4ED) .................................... 6-18
2020 Montesa Cota RR301
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How To Use This Manual
The purpose of this Owner’s Manual is to help ensure that
you obtain the greatest possible satisfaction from your
new COTA trialer; satisfaction with the performance of
the motorcycle, and through success in competition.
If you plan to do any service on your COTA, section 3
describes standard maintenance and sections 4 through
6 contain in information on repair, disassembly, assembly
and special tools.
Follow the Maintenance Schedule recommendation
(page 3-1) to ensure that your COTA is always in peak
operating condition.
Importance Of Proper Preparation
Proper pre-competition preparation and regular service
is essential to rider safety and the reliability of the
motorcycle. Any error or oversight made by the technician
during preparation or servicing can easily result in faulty
operation, damage to the machine, or injury to the rider.
Parts Availability
Orders for the parts tend to be concentrated during the
season, so you need to plan your parts orders carefully.
To prevent delays in shipment, place orders on regularly
replaced and fast-wearing parts well ahead of the season
(page 3-2).
To The New Owner
By selecting a MONTESA COTA 301RR as your new
machine, you have placed yourself in a distinguished
family of owners and riders.
The COTA is a high performance trial motorcycle utilizing
the latest trial technology. This motorcycle is intended for
competition use by experienced riders only.
This new trialer was designed to be as competitive as
possible. But motorcycle trial is a physically demanding
sport that requires more than just a fine racing machine.
To do well, you must be in excellent physical condition
and be a skillful rider. For the best possible results, work
diligently on your physical conditioning and practice
frequently.
The purpose of this Manual is to help ensure that you
obtain the greatest possible satisfaction from your new
COTA trialer.
Start-up recommendations
Adjusting the idle
If using your motorcycle at different heights, bear in mind
that you must adjust the idle; otherwise, you may have
problems operating the vehicle. (See page 3-8)
Engine start
If you have problems starting your vehicle, follow the
steps below:
1. Open the throttle all the way (100%) and hold.
2. Without releasing the throttle, operate the kick-starter
once or twice.
3. Close the throttle and start your motorcycle as normal
(page 1-3).
Product specificaties
| Merk: | Honda |
| Categorie: | Motor |
| Model: | Montesa Cota RR301 (2020) |
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